Wilo-Rexa SOLID-Q
Wilo-Rexa SOLID-Q with Nexos Intelligence – The intelligent system solution for a smart sewage pump station.
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Description
Pumping untreated sewage is becoming increasingly demanding due to the growing prevalence of solids and fibrous material which, in turn, leads to increased operating costs. The new Wilo-Rexa SOLID-Q with Nexos Intelligence is characterised by operational reliability, energy efficiency and the highest level of digital networking. The smart combination for cost effectiveness combined with the additional convenience in your day-to-day work.
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Advantages
- Maximum operational reliability and reduced service costs, especially for pumping untreated sewage, thanks to self-cleaning properties
- Lower energy costs thanks to high hydraulic efficiency and up to IE5 motor technology in wet and dry well installation (based on IEC TS 60034-30-2)
- Corrosion protection provided by an optional Ceram coating for a long service life in aggressive media
- A Digital Data Interface (DDI) with integrated vibration monitoring, data logger, web server and digital rating plate for convenient monitoring and system integration
- Nexos Intelligence can be integrated for pump and system optimisation
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Technical Features
Design
Submersible sewage pump with and without active cooling system for pumping untreated sewage for continuous duty in the stationary and portable wet well installation, as well as for stationary dry well installation.
Application
Pumping of:
- Untreated sewage with faeces and long-fibre components
- Sewage containing faeces
- Process water
Equipment/function
- Surface-cooled motors or self-cooling motors with active cooling system
- Asynchronous motors up to efficiency class IE3
- Permanent magnet motors up to efficiency class IE5
- Longitudinally watertight cable inlet
Typekey
Example.: Wilo-Rexa SOLID-Q15-98A + FKT 20.2M-4/32GX-P4 Hydraulics: SOLID-Q15-98A SOLID Submersible sewage pump with SOLID hydraulics 15 x10 = nominal discharge port e.g., DN 150 98 Performance indicator A Material version - A = Standard
- B = Corrosion protection 1
- D = Abrasion protection 1
T SOLID impeller - T = closed two-channel impeller
- G = semi-open single-channel impeller
- Q = semi-open two-channel impeller
Motor: FKT 20.2M-4/32GX-P4 FKT Motor type: - T = surface-cooled motor without cooling system
- FK, FKT, HC = Self-cooling motor with active cooling system
20 Size 2 Distinctive number M Shaft design - M = standard design
- L = reinforced version
4 Number of poles 32 x10 = Package length in mm G Seal version: - G = two separate mechanical seals
- K = block seal cartridge with two mechanical seals
X With Ex approval P4 Engine type - E = Asynchronous motors:
- P = Permanent magnet motor
- 4 = IE class (based on ISO 60034-30)
Technical Data
- Mains connection: 3~400 V, 50 Hz
- Submerged operating mode: S1
- Non-immersed operating mode: S1 (FK, FKT, HC motor) or S2 (T motor, depending on performance)
- Protection class: IP68
- Fluid temperature: 3 – 40 °C, higher temperatures on request
- Free ball passage:
- T impeller: 78×105…150×150 mm
- G impeller: 80 or 90 mm
- Q impeller: 78 mm
- Max. immersion depth: 20 m
Materials
- Housing components: EN-GJL-250 or EN-GJS-500-7
- Impeller: EN-GJL-250 or EN-GJS-500-7
- Static gaskets: FPM
- Sealing on pump side: SiC/SiC
- Sealing on motor side: FPM, carbon/ceramic or SiC/SiC
- Shaft: Stainless steel 1.4021
Construction
Submersible sewage pump as submersible monobloc unit for stationary and portable wet well and dry well installation. Portable installation is possible, depending on type.
Hydraulics
The outlet on the pressure side is designed as horizontal flange connection. The maximum possible dry matter is 8 %. The following impeller shapes are currently used:
- T = closed two-channel impeller
- G = semi-open single-channel impeller
- Q = semi-open two-channel impeller
In the SOLID-G and SOLID-Q, the gap between suction port and impeller can be readjusted later. This ensures uniform hydraulic efficiency.
Motor
Submersible motors with passive and active cooling are used for the drive:
- T motors (surface-cooled motors) have passive cooling. They emit their heat directly into the surrounding fluid via the housing parts. For this reason, these motors can operated immersed in continuous duty (S1), depending on performance, and non-immersed in short-time duty (S2).
- FK, FKT and HC motors are self-cooling and have an active cooling system. The waste heat is guided via the coolant (white oil or water-glycol mixture) to an integrated heat exchanger, and this releases the waste heat to the conveyed medium. As a result, these motors are suitable for continuous duty (S1) either in immersed or non-immersed state.
All motors have a sealing chamber that protects the motor from fluid ingress. It can be accessed from the outside and can be monitored with an optionally sealing chamber electrode. All filling fluids used are potentially biodegradable and environmentally safe.
In addition, depending on performance, high-efficiency motors are also available:
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- Asynchronous motors with efficiency class of IE3*
- Permanent magnet motors with an efficiency class of IE4/5*
* (IE3/4 = based on IEC 60034-30, IE5 = based on IEC TS 60034-30-2)
The cable inlet on the motors is longitudinally watertight, cable lengths can be individually configured.
Seal
Fluid-side and motor-side sealing is possible in the following versions depending on the motor type:
- Version G: Two independently-acting mechanical seals
- Version K: Block seal cartridge with two independently acting mechanical seals
Accessories
- Chains
- Suspension unit or pump support foot
- Fixation sets with anchor bolts
- Switchgear, relays and plugs
Options
- Special voltages
- Monitoring devices for
- Winding monitoring with PTC thermistor sensor or Pt100
- Sealing chamber
- Motor/terminal room
- Storage temperature
- Ceram coating C0 to C3 for abrasive and corrosive fluids
- Ex-rated according to ATEX or FM
- Nexos Intelligence:
- Reduced downtime and service call-outs thanks to automatic detection and elimination of clogging
- Lower energy costs due to the integrated automatic control for the optimal operating mode of the specific system
- Convenient control and networking with the communication network via the integrated web server and Ethernet interface with standard network protocols in the pump
- Increased operational reliability in the event of a fault thanks to the redundancy design of the integrated pump control
- System solution with application-specific adaptable digital functions and digital interfaces
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Downloads
Click Below to Download:
Wilo Motor T 17.3, 20.2: EMU FA, Rexa SUPRA, Rexa SOLID
Wilo Motor FKT 20.2, 27.1, 27.2: EMU FA, Rexa SUPRA, Rexa SOLID
Wilo DDI-I
Commissioning protocol Wilo DDI
Wilo Motor FKT 20.2, 27.1, 27.2: EMU FA, Rexa SUPRA, Rexa SOLID
Wilo T motor + EMU FA, Wilo T motor + Rexa SUPRA, Wilo T motor + Rexa SOLID Certification Booklet
Wilo FKT motor + EMU FA, Wilo FKT motor + Rexa SUPRA, Wilo FKT motor + Rexa SOLID
Wilo-Rexa SOLID-Q – The intelligent system solution for a smart sewage pump station
Product information Wilo-EFC. Powerful, flexible, cost-efficient.
Group Statement REACH
Why Wilo Pumps…
Self-Priming
Convenient
Highly-Efficient
Noise-Free
Diversity
Optimised Design
What Trebles Customers Think
Job delivered and commissioned at the height of the pandemic with no changes to the excellent service we always receive.
Carl Berridge – MD, Powergas
The team at Trebles were great. I really can’t praise them enough.
Richard Beard – Club Secretary, Belvedere Park FC
Not many providers would be able to fully breakdown & rebuild a booster on site
Clive Bradley – Senior Contracts Engineer, JS Wright
We relied on Trebles expertise to ensure the right products were sourced for our project.
Matthew Gidley – Senior Contracts Engineer, JS Wright
Top workmanship and a professional attitude from a supportive team
Richard Leek – Project Manager, Marshdale
Excellent customer service again! You genuinely make my life so much easier
Anthony Gooding – Director, HSP
Excellent service and a company I would recommend to anyone in future
Jason Goldsmith – Supervisor, Interserve
Engineers were very professional with an excellent knowledge of their trade
Martin Deakin – Gas Surveyor, Bromford
We’re writing to express our sincere thanks to all who help ensure our hospitals are able to run smoothly
Richard Hill – Estates Manager, London Road Community Hospital
Job delivered and commissioned at the height of the pandemic with no changes to the excellent service we always receive.
Carl Berridge – MD, Powergas
The team at Trebles were great. I really can’t praise them enough.
Richard Beard – Club Secretary, Belvedere Park FC
Not many providers would be able to fully breakdown & rebuild a booster on site
Clive Bradley – Senior Contracts Engineer, JS Wright
We relied on Trebles expertise to ensure the right products were sourced for our project.
Matthew Gidley – Senior Contracts Engineer, JS Wright
Top workmanship and a professional attitude from a supportive team
Richard Leek – Project Manager, Marshdale
Excellent customer service again! You genuinely make my life so much easier
Anthony Gooding – Director, HSP
Excellent service and a company I would recommend to anyone in future
Jason Goldsmith – Supervisor, Interserve
Engineers were very professional with an excellent knowledge of their trade
Martin Deakin – Gas Surveyor, Bromford
We’re writing to express our sincere thanks to all who help ensure our hospitals are able to run smoothly
Richard Hill – Estates Manager, London Road Community Hospital
Job delivered and commissioned at the height of the pandemic with no changes to the excellent service we always receive.
Carl Berridge – MD, Powergas
The team at Trebles were great. I really can’t praise them enough.
Richard Beard – Club Secretary, Belvedere Park FC
Not many providers would be able to fully breakdown & rebuild a booster on site
Clive Bradley – Senior Contracts Engineer, JS Wright
