Wilo-Yonos GIGA2.0-D
Efficient pumping of large amounts of water for heating, air-conditioning and cooling applications in large buildings.
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Description
The Wilo-Yonos GIGA2.0-D is an electronically controlled in-line glanded pump, which is suitable for pumping large amounts of water over large delivery heads. Thanks to IE5 EC motor technology and proven pump hydraulics (MEI ≥0.4), it provides both high energy efficiency and a high level of reliability. It is very easy to use thanks to the established Green Button Technology, user-friendly menu navigation and clear colour display. Analogue and digital interfaces provide the option of integration into building automation systems.
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Advantages
- High energy efficiency thanks to IE5 EC motor technology and proven pump hydraulics (MEI ≥0.4)
- Easy to use with clear menu navigation, colour display and Green Button Technology
- High reliability thanks to innovative drive technology and proven pump hydraulics
- Ready for integration into building automation systems via analogue and digital interface and CIF module
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Technical Features
Design
In-line pump with high efficiency with IE5 motor and electronic power adjustment in glanded pump design. Version as single-stage low-pressure centrifugal pump with flange connection and mechanical seal.
Application
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Pumping of heating water (in accordance with VDI 2035), chilled water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.
Typekey
Example Wilo-Yonos GIGA2.0-D 65/1-20/M-4.0-xx Yonos GIGA Pump designation 2.0 Second generation -D In-line twin-head pump 65 Nominal flange diameter DN 1-20 Nominal delivery head range in [m] M- 1~230-V power supply variant 4.0 Rated power in kW -xx Variant, e.g. -R1 Technical data
- Permitted temperature range of the fluid: -20 °C to +120 °C
- Ambient temperature to +50 °C
- Mechanical seal for pumping water up to Tmax = +120 °C. Up to T ≤ +40 °C, a glycol admixture of 20 % to 40 % by volume is permissible. An alternative mechanical seal must be provided for water-glycol mixtures with a glycol content of > 40% to max. 50% by volume and a fluid temperature of > +40 °C to max. +120 °C or other fluids that differ from water. When using water-glycol mixtures, the use of an S1 variant with a corresponding mechanical seal is generally recommended.
- Mains connection:
- 3~440 V ±10%, 50/60 Hz, 3~400 V ±10%, 50/60 Hz, 3~380 V -5% +10%, 50/60 Hz
- Version M-: 1~220 V … 240 V ±10 %, 50/60 Hz
- Compliance with electromagnetic compatibility without additional measures:
- Interference emission for residential environment according to EN 61800-3:2018
- Interference immunity for industrial environments according to EN 61800-3:2018
- Protection class IP55
- Flange nominal diameter DN 32 to DN 125
- Max. operating pressure 16 bar up to +120 °C
Equipment/function
Control modes:
- Δp-v for variable differential pressure
- Δp-c for constant differential pressure
- Constant speed
- User-defined PID control
Manual settings:
- Setting the control mode
- Setting the related operating parameters
- Parameterising the analogue inputs
- Parameterising the digital input
- Parameterising the relay outputs
- Twin-head pump function
- Key lock for disabling the settings
- Function for resetting to factory setting
Automatic functions:
- Power adjustment according to requirements for energy-efficient operation depending on the control mode
- Automatic troubleshooting routines
- Integrated full motor protection
External control inputs and outputs and their functions
- 1 x analogue input:
- Signal types: 0 … 10 V, 2 … 10 V, 0 … 20 mA, 4 … 20 mA
- Application: only sensor value from differential pressure sensor (installed serially on the pump as standard)
- 1 x analogue input:
- Signal types: 0 … 10 V, 2 … 10 V, 0 … 20 mA, 4 … 20 mA
- Application: only external setpoint sensor
- 1 x digital input:
- Control input for “External OFF” function
- 2x relay output:
- Collective fault signal SSM (potential-free changeover contact)
- Collective run signal SBM (potential-free changeover contact)
- Wilo Net
- For dual pump management
Signal and display functions
- Display status of “Operation display”:
- Current control mode
- Setpoint
- Actual delivery head
- Actual speed
- Actual volume flow
- Electrical power consumption
- Status display LED: Faultless operation (green LED), pump communication (blue LED)
- Display status of “Display fault” (display red):
- Error codes
- Display status of “Display warning” (display yellow):
- Warning codes
- Display status of “Process indicator” (display blue):
- Display status of “Building automation (BA) communication” (display blue):
- Summary of the active building automation (BA) parameters (baud rate, address, etc.)
- Collective fault signal SSM (potential-free changeover contact)
- Collective run signal SBM (potential-free changeover contact)
Data exchange
- Possible with accessories of corresponding Wilo-CIF modules:
- Serial digital Modbus RTU interface for connection to building automation (BA) via RS485 bus system
- Serial digital BACnet MS/TP interface for connection to building automation (BA) via RS485 bus system
- Serial digital interface for Ethernet Multiprotocol Modbus TCP, BACnet/IP for connection to building automation (BA) via RJ45 bus system
- Serial digital LON interface for connection to building automation (BA) via LONWorks bus system
- Serial digital PLR interface for connection to BA via company-specific coupling module
- Serial digital CANopen interface for connection to BA via company-specific coupling module
Dual pump management (twin-head pump or 2 x single pumps in Y-piece)
- Main/standby operation (time-dependent pump cycling)
- Main/standby operation (automatic fault-actuated switchover)
- Parallel operation (efficiency-optimised peak load cut-in and out)
Equipment
- Pump hydraulics with minimum efficiency index MEI ≥ 0.4
- EC motor with efficiency class IE5 according to IEC 60034-30-2
- Flange PN 16 – according to EN 1092-2
- Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version …-R1 without differential pressure sensor)
- Standard condensate drainage holes in the lantern and in the motor housing (closed upon delivery)
- Air vent valve on the lantern
- Rotatable colour graphics display (2 inch) with green button and one key
- Six cable inlets for connecting the power supply and the binary and analogue inputs (two cable entries factory-fitted with threaded cable glands)
- Optionally usable CIF module slot
Materials
- Pump housing and lantern: EN-GJL-250;
- Pump housing and lantern / motor flange with cataphoretic coating as standard
- Impeller (depending on type): PPO-GF30 (DN 32 … DN 80) or EN-GJL-200 (DN 100 … DN 125)
- Shaft: 1.4057
- Mechanical seal: AQ1EGG; other mechanical seals on request
Construction
- In-line pump with high energy efficiency ensured by motor with energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.4 and electronic power adjustment in glanded pump design.
- Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
- Spiral housing in in-line design (suction and discharge ports with the same flanges in a line)
- Rotatable, graphic colour display (2 inches) with one button manual operation level
- Integrated motor protection
Option
- Variant …-R1 without differential pressure sensor
- …-S1 variant with special mechanical seal
Accessories
- 3 mounting brackets with fixation material for installation on a base
- Blind flanges for twin-head pump housing
- CIF module PLR
- CIF module LON
- CIF module BACnet MS/TP
- Modbus RTU CIF module
- CIF module CANopen
- CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
- Connection M12 RJ45 CIF Ethernet
- Differential pressure sensor DPS 2 … 10 V
- Differential pressure sensor DPS 4 … 20 mA
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